Filed under: game table

Now you see it, now you don't

I was going to talk about the "bad breath" wood this time but upon reflection I have decided that topic stinks!  So in brief, the wood is Russian Olive and it stinks in so many ways. First it's a messy and dirty tree with nasty thorns.  Second it is a water sucker, and Third, it smells like cat pee when you work it.  It does have one redeeming quality however, it is pretty nice looking when all finished up.  Here is a website that has many pictures of stuff made from it. Some pretty cool stuff.

You will want to keep your distance from all the woodworkers however, as they will now and forever smell of cat pee.  Not a good marketing strategy I think.  Ok, so they don't smell like cat pee any more, but they did.  Give me scrub oak...it smells of a whiskey barrel.

The video here attached shows how Game On is beginning to take shape.  With much effort, tedium and persistence, a design gradually becomes a tangible piece of...well...Art.  There is not another one like it that I have ever seen or heard of and it is doubtful it will ever be mass produced.  What you see here are the stages of a piece that excite me.  You start off with some graphite and a lot of eraser marks on a few pieces of paper.  Then you gather the raw material, from the forest in this case.  Some of it you mill into planks that are then "Stickered" and left to air dry for months (slow is better me thinks) or kiln dry for days.  Then you make the parts to make other parts to make other parts to eventually combine the parts to make the sum of the parts and voila! you now have something that looks like part of your original sketch, and it is good.  Sometimes very good.  Sometimes not so good, which is very bad but in this case it was very good.

At these times, I often think of the line in Young Frankenstein where Gene Wilder (aka Dr. "roll in da hay" Fronkensteen) says, "It's  a-l-i-v-e!"

So...now you are beginning to "see it" where as before you did not.

This is Dan Rieple, Believe it.

 

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Where have all the WoodShop Classes gone?

The Making of a checker board is really a beginning woodworking project taught to kids in wood shop classes around the age of 15.  Oh, hang on, what wood shop classes?  There are very few nowadays due to budget cuts or  liability or whatever reason.  What a shame.  Not all kids are University bound nor should they be.  There is a Proverb that says something like, "Raise up a child in the way they should go."  I used to think the parents were the ones who determined the best course for their kids, but I've been enlightened.  The Proverb says, "...the way THEY should go." not the way we think they should go.  Ya Ya you want your kid to do something considered a part of the intelligentsia like those in the current big banking industry.  Who do you think designed and fabricated the desk and office they work in?  And where will the next designers and builders come from?  I think it might be time to reinstate the old wood and metal shop classes.

In this video of the Game On series I show how the checker board is laminated to a core material.  The backgammon board is laminated to the other side of the same core.  As I mentioned, a checker board is a beginning wood shop project so portions of the video take me back to "wood shop 101" or age 15. Wow that was a long time ago, as I will soon be 54. 

So, where have all the wood shops gone? As a result of the ever fading Industrial Arts classes, as they once were, I believe there will be some developmental stuff that just won't happen.  Kids won't learn a lot of stuff.  Making a wooden chess board (or something similar) and the problems that are solved in the process, is just a tiny precursor to the bigger issues in life. 

Now I'll get off of my soap box (which is made of wood incidentally) and refer to a couple of articles that give some hope that the wisdom of the ages is still relevant.  The Economist recently wrote an excellent article on this. Check out "Wisdom of the Hands" blog and finally another great article from the New York Times entitled "Kindergarten Shop Class" which I found very inspirational.

So there you have it!  This is Dan Rieple. Believe it!

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The Foundational Stuff

Things are a bit out of sequence in this video but I'll try to briefly sort it out. To recap, the mould is the tool which was created to produce the curved component of the game table (as well as the desk). The last video shows how we adhered the oyster veneer onto this core. 

This video starts out with me making the top half of the mould. Then the video switches to making that core for the game table and then again switches back to the making of the top half of the mould where I am attaching the steel bolting angles.  It is a bit long but not nearly as long as it actually took.

These TV shows where they make a desk or a table in an hour is bull-ony.  They don't show the many set-ups or trial runs.  That has already been done.  If they have to do an operation ten times they only show you once.  And they never show you a wreck.  They don't have a 40 year old wide belt sander that destroys a belt once in a while.  Now that would be some quality viewing.  I hate it when that happens and don't think of it as quality viewing, but it is real life.  Hence the bumper sticker, "..it happens."

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One on One - the core and the veneers are joined

You will now see the oyster veneer skin laminated to the core (which was made weeks prior) in the mold which was made especially for this shape.  The underside skin of spalted scrub oak veneer is being laminated at the same time but we didn't film it.  The adhesive, urea resin, is somewhat toxic in the resinous state but is quite inert once it has cured.  It gets very hard, not unlike epoxy, and adheres very well to wood.  A piece of high pressure laminate (Formica) is used as a hard flat face to push the veneer down flat.

One thing that is not noticeable with the mold but adds a nice subtle aspect, is that it is not only a volute like curve , but also has a mild helical turn so that it flairs open slightly at the front.  Just a detail that adds a bit more movement to the piece. 

 

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Oyster Veneer - bringing the 17th century into the 21st

Oyster Veneering was a technique used to embelish exquisite furnishings in the 17th Century. The name was given due to the resemblance of cross cut wafers to a whole oyster shell. It is a labor intensive procedure even with our modern methods but the finished product is well worth the time and effort.

In this video, you will see the process I use in the fabrication of the oyster pieces being joined together to create the veneer. The wafers start off at 3/16" thick and sanded to 1/16" once the wafer oysters are all joined together.

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N.B. No live oysters we eaten or harmed in anyway during the making of this film.

 

"Game On" the Piece and the Process

You may have seen my latest creation which I named "Game On". My sweet and most devoted fan, Susie, has made a series of videos that might be of interest. What a fantastic job she has done putting this together. I am always amazed at the things she figures out how to do and in such a short amount of time.

There are numerous clips so we won't put them all up at one time but here a couple to start things off. 

If you have't seen the album of photos, you can check that out on the Facebook Page.

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